Tempstar 3 Flashes Error Code
Four Consecutive Limit Switch Faults
Source: hvac/tempstar/d0a17b44__pds448090hgs1c1__icp-pdd4-pds4-series-e-g-iom.pdf
What does Tempstar 3 Flashes mean?
On a Tempstar packaged gas/electric unit, the integrated gas unit controller (IGC) LED flashing three times indicates four consecutive limit switch faults. Per Table 5 of the manual, this escalated status code appears when the limit switch has repeatedly opened on high leaving-air temperature within a short span, signaling an ongoing overheat condition rather than a single trip.
Symptoms
- IGC LED flashes three times instead of staying continuously on
- Repeated interruption of gas heating
- Blower runs while burners are shut off
- Heating performance is poor or intermittent
Common causes
- Persistently restricted or inadequate heating airflow
- Dirty filter or blocked supply and return ducts
- Blower motor or speed setting not matched to the heating load
- Temperature rise consistently above the approved range
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Diagnostic steps
Confirm the LED code
Remove the control access panel and verify the IGC LED is flashing three times, which Table 5 defines as four consecutive limit switch faults.
Restore proper airflow
Replace a dirty filter and open any closed registers so the unit can produce a temperature rise within the range stamped on the rating plate.
Verify blower operation and speed
Confirm the blower runs at the correct heating speed; the manual notes the high speed is for high-static cooling only and must not be used for gas heating on single-phase units.
Clear the fault and retest
After correcting airflow, cycle the call for heat and watch the LED to confirm normal continuous operation returns.
When to call a professional
Call a qualified service technician if three flashes continue after airflow and blower speed have been verified. Repeated limit trips point to a deeper airflow, blower, or heat exchanger problem that needs professional diagnosis. The manual states this equipment must be serviced by a qualified technician with proper tools, and warns that jumpering safety devices is unsafe.
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Other Tempstar Error Codes
Limit Switch Fault
Flame Sense Fault
Ignition Lockout Fault
Pressure Switch Fault
Status code listed in IGC LED table; specific meaning not unambiguously resolvable from the ingested text
Rollout Switch Fault
Internal Control Fault
Temporary 1-hour auto reset (internal processor fault)