Utica Dunkirk E72 Error Code
, 78 and 92 - Indicates possible wrong calibration, a new calibration is needed.
Source: dcc-115__utdu-dcc-115-dcc-205-dcb-75-dcb-165-iom.pdf
What does Utica Dunkirk E72 mean?
E72 signals that the combustion test reading on Utica-Dunkirk DCC/DCB condensing boilers fell outside the acceptable range during the automatic calibration sequence. The boiler's control board measured CO2 or flame signal values it could not validate, so it aborted calibration and locked out. E72 often appears alongside E92 and indicates recalibration is required.
Symptoms
- Boiler displays E72 during or after the automatic calibration procedure
- Burner shuts down before calibration sequence completes
- Boiler may restart but fails calibration repeatedly
- E92 may appear in conjunction with E72
Common causes
- Incorrect or low gas supply pressure at the appliance
- Flue gas recirculation back into the air inlet
- Partially blocked flue duct or terminal
- Contaminated or deteriorated flame/ionization sensing electrode
- Wrong gas type setting in parameter P02
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Diagnostic steps
Verify gas supply pressure
Measure the inlet gas pressure at the boiler's pressure test port while the unit is firing. Natural gas minimum is 3.5" w.c.; LPG minimum is 8.0" w.c.
Inspect and clean the ionization/sensing electrode
Remove the electrode, check for carbon deposits or cracks, and clean with fine emery cloth. Verify the electrode gap matches the specification in the IOM.
Check for flue recirculation
Inspect the flue terminal location relative to walls, adjacent openings, and prevailing wind directions. Recirculation is a leading cause of combustion instability triggering E72.
Run the automatic calibration function
With all heating zones open and maximum flow established, press and hold the two navigation buttons for 6 seconds to initiate the automatic calibration sequence. Monitor the display through all three power levels.
Perform manual calibration if automatic calibration fails
Immediately after automatic calibration completes, enter manual calibration mode and adjust CO2 percentage at minimum, ignition, and maximum power points per section 9.9 of the IOM.
When to call a professional
Call a licensed technician when combustion analysis equipment is needed to verify CO2 concentrations at each firing rate. Manual calibration requires measuring flue gas composition with a calibrated analyzer — a task that must be performed by a qualified technician to ensure safe and efficient combustion within the manufacturer's specified range and to comply with local codes.
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Other Utica Dunkirk Error Codes
,E28,E40,E50,E160,E321,and E431 -Indicate possible faulty components. 53 - Indic
,E135 - Indicate the gas supply has been interrupted, ignition has failed or fla
,E 133, E 134,E 135, E 09,E 15,E 128 and E 384 - are displayed it is possible to
Gas Valve Connection Cable 日 10 External Probe Fault 12 Water Flow Switch Open 1
Water Refill Enabled E 19 Max Time Of Water Refill 20 Central Heating Flow NTC F
Flue NTC Fault E40 Central Heating Return NTC Fault Hot Water NTC Fault (tank ve
PCB to be set by the "Calibration Function" E 171 Fan parameter Out of range in
87 Communication error E92 Combustion test alarm during auto-setting E 1 109 Pre
E11 between the supply and return temperatures too Sensor not/poorly connected N
Temperature of heat exchanger is above the normal range (high- limit thermostat
5 burner start-up failures that the air inlet and exhaust flue are not blocked C
False flame signal Ignition transformer defective Gas valve defective valve and
Sources: dunkirk.com, uticaboilers.com